Quality Management System — Documentation and Structure
1. Document Hierarchy
| Level |
Document Type |
Description |
Examples |
| Level 1 |
Quality Policy |
Overarching quality philosophy and objectives |
Quality manual, quality policy statement |
| Level 2 |
Standard Operating Procedures (SOPs) |
Detailed operational protocols |
Equipment operation, cleaning procedures, analytical methods |
| Level 3 |
Work Instructions |
Step-by-step task-level instructions |
Sample preparation, column packing, buffer preparation |
| Level 4 |
Forms, Records, Logs |
Evidence of execution |
Batch records, equipment logs, training records, CoAs |
2. Batch Traceability
Each batch is assigned a unique lot number: YYYYMM-XXX
- YYYY = Year, MM = Month, XXX = Sequential number (e.g., 202607-001)
Traceability Elements
| Record Type |
Information Captured |
Retention |
| Raw material receipts |
Supplier, lot number, CoA, expiry date |
Batch + 2 years |
| Synthesis batch record |
Resin lot, amino acid lots, reagent lots, cycle parameters |
Batch + 2 years |
| Purification batch record |
Column used, gradient parameters, fraction collection data |
Batch + 2 years |
| QC test records |
Analytical methods, raw data, system suitability, results |
Batch + 2 years |
| Certificate of Analysis |
All release test results, signed release |
Batch + 2 years |
| Stability records |
Time-point test results (if applicable) |
Study + 2 years |
3. Deviation Management
| Category |
Definition |
Response |
Timeline |
| Minor |
Deviation with no impact on product quality |
Corrective action within batch, deviation report |
5 business days |
| Major |
Deviation with potential quality impact |
Root cause investigation, CAPA, Quality review |
10 business days |
| Critical |
Deviation affecting safety or compliance |
Full investigation, batch hold, Quality + Management review, CAPA |
15 business days |
4. Change Control Procedure
| Change Category |
Examples |
Approval Level |
| Minor |
Equipment part replacement (equivalent), SOP format update |
Department head |
| Major |
New equipment, new analytical method, process parameter change |
Quality Manager |
| Critical |
Raw material supplier change, manufacturing site change |
Management Review |