Skip to content

Quality Management System — Documentation and Structure

1. Document Hierarchy

Level Document Type Description Examples
Level 1 Quality Policy Overarching quality philosophy and objectives Quality manual, quality policy statement
Level 2 Standard Operating Procedures (SOPs) Detailed operational protocols Equipment operation, cleaning procedures, analytical methods
Level 3 Work Instructions Step-by-step task-level instructions Sample preparation, column packing, buffer preparation
Level 4 Forms, Records, Logs Evidence of execution Batch records, equipment logs, training records, CoAs

2. Batch Traceability

Each batch is assigned a unique lot number: YYYYMM-XXX - YYYY = Year, MM = Month, XXX = Sequential number (e.g., 202607-001)

Traceability Elements

Record Type Information Captured Retention
Raw material receipts Supplier, lot number, CoA, expiry date Batch + 2 years
Synthesis batch record Resin lot, amino acid lots, reagent lots, cycle parameters Batch + 2 years
Purification batch record Column used, gradient parameters, fraction collection data Batch + 2 years
QC test records Analytical methods, raw data, system suitability, results Batch + 2 years
Certificate of Analysis All release test results, signed release Batch + 2 years
Stability records Time-point test results (if applicable) Study + 2 years

3. Deviation Management

Category Definition Response Timeline
Minor Deviation with no impact on product quality Corrective action within batch, deviation report 5 business days
Major Deviation with potential quality impact Root cause investigation, CAPA, Quality review 10 business days
Critical Deviation affecting safety or compliance Full investigation, batch hold, Quality + Management review, CAPA 15 business days

4. Change Control Procedure

Change Category Examples Approval Level
Minor Equipment part replacement (equivalent), SOP format update Department head
Major New equipment, new analytical method, process parameter change Quality Manager
Critical Raw material supplier change, manufacturing site change Management Review